Production Monitoring


the problem


Monitoring the production cycle is a challenge for any food processing business.  Producers have to deal with short product life and lead times - whilst accounting for differing raw materials, customer specifications and product variants.

 

Poor visibility of the processing cycle can mean that management fail to identify inefficiencies and inaccuracies. If problems are left to escalate, this has a negative impact on productivity, order- fulfilment and costs.

 

Poor production monitoring can cause small issues to escalate, which can lead to product recalls and fines, damaged customer relationships and negative press.

 

the solution


Integreater’s monitoring tool ensures visibility across the production and despatch functions. It enables processors to view essential data on produce that has been issued to the production floor, as well as any returns. Management can also monitor quality conformance and raw material receipts.

 

Integreater® ensures that management have a real-time view of each function within the processing cycle. Its monitoring tool continuously records and analyses performance data, ensuring that operators have an accurate view of production. This enables processors to measure results against business-specific benchmarks and plans.

 

Operators are alerted to any problems, enabling them to take immediate action to minimise disruption. Complete traceability ensures that processors can pin-point exactly which products will be affected by a quality control issue, significantly reducing upheaval, waste and cost.


 

Margin Manager Keyboard

 

the result


Integreater® ensures complete visibility and traceability throughout the production cycle. This enables processors to monitor each function within their business, measuring the data they feel is most critical to performance. Electronic data management ensures producers have the knowledge to effectively identify, isolate and rectify any problems. This enables them to achieve greater accuracy and efficiency.

 

Major Benefits
  • effective troubleshooting
  • quality compliance
  • improved accuracy
  • greater understanding
  • complete visibility
  • greater control
  • 100% traceability
  • improved efficiency
Product Features
  • real-time data visibility
  • compares production against plan 
  • automated reporting and distribution
  • production progress viewer
  • raw material receipt analysis
  • detailed despatch progress viewer
What is Integreater?
Integreater® is an enterprise manufacturing execution system, also known as an e-MES. The unique solution works by ensuring that management have the visibility to achieve greater accuracy, efficiency and traceability. It effectively holds a magnifying glass up to your processing cycle, so that you can see exactly what’s going on and identify where you need to make improvements.
How Is It Different?

Integreater® has been developed by professionals from the food processing industry and offers more functionality than a standard Manufacturing Execution System.

 

ERP solutions are too generic for food production and often require users to adhere with a set of standard practices. To solve this problem, Integreater® has been developed to account for all the variants and complexities that are specific to the food processing industry. It integrates with your business model to ensure that you can improve performance, without jeopardising your unique selling points.

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profitability